Increasing Energy Efficiency and Performance with Eaton’s Variable Speed Drive Hydraulic Pump Solutions

Date: 1st June 2015

MORGES, SWITZERLAND … Power management company Eaton is merging its capabilities in the electrical and hydraulics space to offer machine and system builders variable speed drive (VSD) pump solutions that allow for improved machine performance and energy savings of up to 70 percent - depending on machine duty cycle. The fully integrated electro-hydraulic system is widely scalable. It comprises a broad range of vane and piston pumps, filters, frequency inverters, control and switch gear as well as Eaton’s innovative SmartWire-DT intelligent wiring technology. Suitable applications range from the machine tool sector to casting, steel or press applications, where users benefit from extended machine life by lowering heat generation and improved operator safety and comfort by reducing pump noise levels.

Combining the power density and proven performance of Eaton’s pump systems with the smart control functionality of VSDs, the system can achieve power-on-demand in a more energy efficient way than a conventional system with proportional valve technology. Instead of operating constantly at 1500 RPM or 1800 RPM (depending on region), Eaton’s variable speed drive pumps can be controlled to match the load requirements of the current duty cycle via intelligent control – as a result energy waste can be eliminated.

By integrating IP67 SmartWire-DT I/O modules, and thus taking SmartWire-DT outside the control panel, the installation of sensors and actuators to monitor for example vertical movement of the cylinders, or temperature and pressure of the pump system is easy, fast and flexible. As the IP67 modules can be provided as units with just a single I/O, machine builders are given even more freedom of choice in terms of architecture. They provide them with significantly simpler systems from design to assembly – the construction of new systems and the modification of existing machines can be carried out with less cabling effort and with reduced use of materials.

The entire hydraulic power unit, which is controlled by Eaton’s HMI/PLCs, can allow for a high degree of scalability as they come with an Ethernet interface and also communicate with the common fieldbus systems as well as SmartWire-DT. With SmartWire-DT integrated, the HMI/PLC connects motor protection or pilot devices without conventional point-to-point wiring. Thus, the effort and time for wiring a machine is reduced by up to 85%.

SmartWire-DT combines and powers up to 99 stations over a length of over 600 metres. As the technology is easy to use, it significantly reduces wiring errors and helps machine builders where qualified labour is in short supply as the training for assembly with SmartWire-DT is shorter and does not require wiring experience.

The hydraulic power unit features remote connectivity supporting preventive maintenance as well as machine diagnostics and control functionalities. It also comprises solutions from Eaton's Filtration Division, such as the TEF 55 return filter and NBF 40 breather filter. This ensures high purity of fluids for a safe and efficient application process.

For more information about Eaton’s variable speed drive pump solutions, please visit: www.eaton.com/hydraulics

To learn more about Eaton, visit www.eaton.eu. For the latest news, follow us on Twitter (@Eaton_EMEA) or on LinkedIn (Eaton EMEA).

About Eaton
Eaton’s electrical business is a global leader with expertise in power distribution and circuit protection; backup power protection; control and automation; lighting and security; structural solutions and wiring devices; solutions for harsh and hazardous environments; and project design services. Eaton is positioned through its global solutions to answer today’s most critical electrical power management challenges.

Eaton’s hydraulics business is a worldwide leader in supporting companies that want to increase efficiency, reliability and safety within industries including – construction & mining, agriculture & forestry, traditional & renewable energy, manufacturing & processing, oil & gas, transportation & material handling. The global Hydraulics team designs, manufactures and markets a comprehensive line of reliable, high-efficient hydraulic and industrial systems including electro-hydraulics, fan drive, hybrid and steering solutions to leading edge components including adapters, couplings, cylinders, fittings and assemblies, hose & tubing, motors, pumps and valves. For more information and to view our well known product brand portfolio, please visit www.eaton.com/hydraulics.

Eaton’s Filtration Division is a leader in liquid filtration that can help companies improve product quality, increase manufacturing efficiency, protect employees and equipment, and help achieve sustainability goals. Eaton employees around the world make a difference for their customers by creating an exceptional customer experience, solving problems with application expertise and developing innovative filtration solutions. Eaton’s filtration products are manufactured and sold worldwide. For more information, visit www.eaton.com/filtration.

Eaton is a power management company with 2014 sales of $22.6 billion. Eaton provides energy-efficient solutions that help our customers effectively manage electrical, hydraulic and mechanical power more efficiently, safely and sustainably. Eaton has approximately 102,000 employees and sells products to customers in more than 175 countries. For more information, visit www.eaton.com

Further press information:
Chris Butcher, Technical Publicity
T: +44 (0) 1582 390989, E: cbutcher@technical-group.com

Download Word Document


Contact
Chris Butcher, +44 (0)1582 390989